May 24 2007
NanoDynamics’ wholly owned subsidiary NDFusion provides process intensification (PI) module technology to enable novel process chemistry execution. NDFusion’s state-of-the-art process modules possess multi-functional characteristics and provide a hydrodynamic environment for achieving fast reaction kinetics that can be combined with a number of field effects.
Process intensification revisits the fundamentals of fluid dynamics and is created when mixing occurs on a nano or micro scale, enhanced by high shear conditions using thin films or micro-flows. Unlike normal batch chemical processes, scale-up issues are minimized as every volume element experiences identical process conditions and residence time. Typical process intensification module configurations include spinning disc reactors (SDR), micro-arrays and rotating cylinder or tube reactors.
The highly enhanced transport rates achieved in NDFusion’s process intensification reactors provide a hydrodynamic environment for achieving fast reaction kinetics. This can be combined with the use of field effects including ultraviolet and microwave sources, and sonic horns. Overall, the technology affords greater manufacturing flexibility as it provides the ability to utilize wider operating parameters than more traditional chemical manufacturing processes.
In addition, process intensification offers green manufacturing benefits including: minimized product waste due to more consistent quality; and efficient energy consumption due to the enhanced heat transfer capabilities of thin films.
Potential applications for process intensification technologies include solvent strip, bio fuels production, tailored particle production, fermentation, pasteurization, and organic synthesis.